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IN Automation

Stretch Wrapper Preventative Maintenance

If you just purchased a stretch wrapper or it has been 10 years of using it, nothing is more frustrating than breakdown of the machine. The breakdown results in costly downtime and additional cost of servicing fee for a technician to investigate and fix the issue. To prevent unexpected problems to occur, you should take some time to maintain your machine. Now you might say, how? I am not a machine engineer. Don’t worry, with a little bit of attention, you might save yourself from machine breakdown. Let’s dive into the step-by-step process to keep the stretch wrapper running smoothly.

Step-by-Step Process for Maintenance Day

Creating a regular maintenance plan is the first step toward ensuring the longevity and efficiency of your stretch wrapper. By proactively maintaining the machine, you can prevent costly downtime and expense. Let’s dive into the step-by-step breakdown of what your maintenance day should look like. 

1. Preparation

Unplug the machine from the power outlet and clean out any debris from around and under the pallet wrapping machine. Over time, pieces of stretch film, chips of wood from pallets, and trash will be underneath the machine.

2. Visual Inspections

Start by conducting regular visual inspections. Examine all components of the stretch wrapper, including rollers, belts, and the turntable, for signs of wear and tear. Cracks, fraying, or loose parts can lead to issues, so replace any damaged components promptly to prevent breakdowns.

3. Cleaning

Keep the stretch wrapper clean from debris, dust, and residue. Especially focus on cleaning the sensors and prestrech rollers. Dirty photocells or sensors can lead to improperly wrapped loads and dirty rollers can lead to reduces tackiness and increase in film usage.
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4. Lubrication

Proper lubrication of moving parts, including bearings, bushings is essential. This is because insufficient lubrication can lead to increased machine temperature and a higher energy demand for its operation. However, avoid over-lubricating as it can cause the grease to splatter and accumulate on other parts. To determine the right lubrication type and schedule, refer to your equipment’s manual.

5. Calibration

Ensure that your stretch wrapper is correctly calibrated to apply the right amount of tension to the stretch film based on the type and size of the load. Improper tension can result in product damage or inefficient wrapping. After all the process above, plug in the machine and perform a test wrap.

6. Documentation of Procedures

Maintain a detailed record of maintenance procedures and schedules. This documentation ensures that maintenance tasks are carried out consistently and enables quick troubleshooting when issues arise.

frequent asked Questions

How often should we maintain the stretch wrapper?

It’s recommended to perform routine maintenance every 3 to 6 months, depending on your usage. For some parts, it also depends on the model you purchased. Talk to your machine manufacturer or service provider for more detailed instruction.

Are there any indicators that my stretch wrapper needs maintenance?

Yes, signs like unusual noises, reduced wrapping quality, or visible wear and tear are indicators that maintenance is needed. But if the issue occurs even after the checkup, it’s best to consult a professional technician.

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our preventative maintenance program

Common Issues and Trouble-shooting

Even with regular maintenance, issues may still arise. Here are some common problems and their solutions.

1. Wrinkled Film

If your stretch film appears wrinkled or loose, check the film tension settings and adjust accordingly.

2. Film Breaks

Film breaks can disrupt operations. Inspect the film roll for any defects and ensure it’s loaded correctly.

3. Unstable Loads

If your pallet loads are unstable, it could be due to inadequate film application. Reevaluate the wrapping patterns and settings. 

Out of all issues, neglecting routine maintenance and improper film tension settings are the most common causes of breakdowns.
Handle-IT Model 800 Semi-Automatic Pallet Wrapper Film Carriage
Have a question about equipment or service?
Just give us a call or send us a message with the form below. One of our customer service representatives would be happy to help you with whatever you need.
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Impak Packaging

400 Flint Rd.
North York, Ontario
M3J 2J4
Phone: 416-299-0960
Fax: 416-299-0961
Email: [email protected]

Inquiries
[email protected]

416-299-0960

Parts and Service
[email protected]

416-299-0960

IN Automation

Types of Stretch Wrappers:
Turntable, Rotary Arm, Orbital, and Mobile

In the world of packaging and logistics, the use of stretch wrappers can be a game changer to your business. It makes work easier for the warehouse workers and has better containment while saving cost. If you are thinking about purchasing stretch wrappers for your business, you should know about the types of stretch wrapper to figure out which stretch wrapper suits you the most. 

How Many Types of Stretch Wrappers are Available?

There are four types of stretch wrappers: the turntable wrapper, rotary arm wrapper, orbital wrapper, and mobile wrapper. Each of these options comes with its distinctive features and advantages. Understanding these differences will help you choose the one that best fits your specific requirements. We offer a diverse selection of Stretch wrappers from renowned brands such as Fox, Handle-it, Wulftec, Barren, and Highlight.

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If you’re in search of your perfect fit stretch wrapper at a competitive price, don’t hesitate to reach out to our team of packaging experts. We offer a diverse selection of stretch wrappers from renowned brands such as Fox, Wulftec, Handleit, Berran, and Highlight.

4 types of Stretch wrappers

Turntable Wrapper

Turntable Stretch Wrappers are the most commonly used machines in the packaging industry. They are known for their versatility and ability to handle a wide range of pallet sizes and weights. The main feature of a turntable stretch wrapper is its rotating platform. This 360-degree rotation ensures even and consistent wrapping.

One of the key advantages of turntable stretch wrappers is their efficiency. They can wrap pallets quickly, making them suitable for high-volume operations. Moreover, they are relatively compact, which means they require smaller floor space compared to others. You can read more of the best all-around turntable wrapper here.

Recommended for almost every situation when loads do not exceed the maximum weight or length of the turntable wrapper machine. It can wrap 1-40 loads per hour.

Rotary Arm Wrapper

Rotary Arm Stretch Wrappers are ideal for situations where stability is of utmost importance. These machines are designed to wrap unstable or exceptionally heavy loads. Rotary arm machines do not require the pallet to rotate. Instead, the wrapping arm moves around the stationary pallet.

One of the notable advantages of rotary arm stretch wrappers is their ability to handle delicate or irregularly shaped loads. They offer precise control over the wrapping process, ensuring that the film is applied securely with great containment of the products.

Recommended for heavy loads which are hard to put on a turntable wrapper. It might need more space for installation and can wrap 1-50 loads per hour.

Orbital or Ringer wrapper

Orbital Stretch Wrappers are a unique solution for irregular shaped products. These machines are specifically designed to wrap products that cannot be rotated or are too long to make them stand. Orbital wrappers utilize a horizontal ring that revolves around the product, applying the stretch film as it moves.

The key advantage of orbital stretch wrappers is their versatility in handling long and irregularly shaped objects. They are commonly used in industries such as lumber, piping, and textiles, where traditional stretch wrappers may not be suitable.

Recommended for long dimensions or irregular shaped products that are hard to make stand, such as furniture, metals, and piping. It can wrap 1-60 loads per hour.

Mobile wrapper

Mobile Stretch Wrappers are ideal for wrapping long heavy, or unstable pallets. These machines are equipped with
wheels, allowing them to be easily moved to different locations within a warehouse or facility. They work well for limited space applications or businesses with changing packaging needs.

One of the advantages of mobile stretch wrappers is their convenience. They can be quickly transported to where the pallets are, reducing the need for pallets to be moved to a designated wrapping station. They can be conveniently stored in corners while recharging their battery, making them space-efficient.

Recommended for smaller workspaces with heavy or unstable
loads. It can wrap 200 pallet loads on a single charge and wrap up to 30 loads per hour.

The level of automation

Another factor you need to consider when choosing the stretch wrapper is the level of automation the machine offers. There are three types of automation: Automatic, Semi-automatic, and Manual. Once you determine which type of wrapper suits you the best, it is time for you to select how much automated machine you need.

What is the main difference between models?

Manual Wrapper

With a manual wrapper, the operator places the loads on the wrapping machine. To start and control the speed of the wrapping process, the operator typically uses a pedal or a gear to manually rotate the table or operate the ring.

Semi-Automatic Wrapper

The operator loads the products onto the wrapper and then manually connect the wrapping material to the load. After this, the operator initiates the wrapping process by hitting the start button on the control system. When the wrapping is finished, the pallet requires manual unloading from the workstation.

Fully automatic wrapper

With a fully automatic wrapper, the process is entirely automated from the beginning of the line. It automatically feeds the pallet into the wrapping zone, where it is wrapped according to the settings configured in the control system. Once the wrapping is completed, the pallet is conveyed to the end of the line without manual intervention.

Each of these automation levels is suited to different operational requirements. Just don’t forget the higher the automation is, higher the price is. Your choice should align with your specific needs, considering factors such as the volume of pallets to be wrapped, the level of operator involvement you prefer, and the efficiency goals of your packaging process.

conclusion

FOX FPS 3000 Automatic Orbital Pallet Wrapper

After reading this article, you should have a basic understanding of the various types of stretch wrappers currently on the market. You may have an idea of the type of stretch wrapper you want. However, when it comes to determining the right brand, specific model, and model options that best suit your needs, it often involves hours of research into each model’s specifications.

While you can delve into researching by digging our content, there is a faster and easier way to get this done. You can reach out to our packaging experts and benefit from a free consultation. We understand the value of your time and are here to simplify your decision-making process. Don’t hesitate to contact our packaging experts. We’re here to help you find the perfect stretch wrapper solution tailored to your specific needs and preferences.

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Have a question about equipment or service?
Just give us a call or send us a message with the form below. One of our customer service representatives would be happy to help you with whatever you need.
Impak Packaging Gertex Group Logo
Impak Packaging

400 Flint Rd.
North York, Ontario
M3J 2J4
Phone: 416-299-0960
Fax: 416-299-0961
Email: [email protected]

Inquiries
[email protected]

416-299-0960

Parts and Service
[email protected]

416-299-0960

IN Automation

Wrapping with PRECISION: A Look at Mobile Pallet Wrappers

In today’s fast-paced business environment, efficient and reliable pallet wrapping is crucial for safeguarding goods during transportation and storage. Traditional pallet wrapping machines are stationary and may not always suit every packaging scenario. This is where mobile pallet wrappers come into play. In this article, we will explore the reliability of mobile pallet wrappers and discuss their pros and cons, shedding light on whether they can be a valuable addition to your packaging processes.

An Overview

Mobile pallet wrappers, also known as portable pallet wrappers or pallet wrapping trolleys, are innovative devices designed to wrap palletized goods without the need for a fixed wrapping location. Unlike traditional stationary pallet wrapping machines, mobile pallet wrappers offer the flexibility to move around your warehouse or production area, enabling you to wrap pallets at various locations. These machines typically come with sturdy wheels and a handle, making them easy to maneuver. The main advantage of mobile pallet wrappers is their ability to adapt to different packaging needs and environments. They are particularly useful in settings where space is limited, or when pallet wrapping is required at multiple locations within a facility.
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THE RELIABILITY OF MOBILE PALLET WRAPPERS

Durability and Construction: One of the primary concerns regarding mobile pallet wrappers is their durability. As these machines are designed to be moved frequently, it’s essential to ensure that they are constructed with high-quality materials. When choosing a mobile pallet wrapping machine, opt for models made from robust materials like stainless steel or heavy-duty plastics, which can withstand the rigors of transportation and regular use.

Performance and Consistency: Mobile pallet wrappers should maintain consistent wrapping quality across pallets. Some users may worry that the portability of these machines might compromise their performance. However, modern mobile pallet wrappers are engineered with advanced technology to ensure consistent wrapping tension, film application, and overall stability, providing reliable packaging results.

Advantages of Mobile Pallet Wrapping Machines

Flexibility and Portability

The primary advantage of mobile pallet wrappers is their portability. They offer unparalleled flexibility in the packaging process, allowing you to wrap pallets at any location within your facility. This flexibility can significantly improve operational efficiency, as there’s no need to transport pallets to a fixed wrapping station.

Time and Labor Efficiency

Mobile pallet wrappers can save valuable time and labor compared to manual wrapping or using stationary machines. With a mobile pallet wrapping machine, a single operator can efficiently wrap pallets without the need for manual handling, reducing the risk of workplace injuries and increasing productivity.

Cost-Effectiveness

While mobile pallet wrappers may have a higher initial investment cost than manual methods, their long-term benefits can outweigh the expense. The time and labor savings, as well as reduced material waste due to consistent wrapping, contribute to overall cost-effectiveness.

Disadvantages of Mobile Pallet Wrapping Machines

Limited Load Capacity

Mobile pallet wrappers may have limitations when it comes to handling extremely heavy or oversized loads. It’s crucial to check the maximum load capacity of the machine and ensure it aligns with your typical pallet weight.

Power Source Dependency

Most mobile pallet wrappers operate on batteries or electricity. While this allows for greater mobility, it also means that the machines rely on a stable power source. Battery-operated models may require recharging, and electric-powered machines need access to power outlets.

Complexity and Maintenance

Mobile pallet wrappers incorporate intricate components to facilitate their mobility and functionality. While these components are designed for durability, they may require regular maintenance and occasional repairs, increasing overall operational complexity.

Selecting the Right Mobile Pallet Wrapping Machine

Load Size and Weight Considerations

Before purchasing a mobile pallet wrapping machine, consider the typical size and weight of the pallets you handle. Ensure that the machine’s load capacity aligns with your requirements.

Wrapping Speed and Efficiency

Assess the machine’s wrapping speed and efficiency, as this can impact your overall packaging throughput. Look for features like adjustable wrapping tension and pre-programmed wrapping cycles.

Battery Life and Power Options

If you opt for a battery-powered mobile pallet wrapper, evaluate its battery life and charging time. Consider whether spare batteries are available and if the machine can also be operated using an external power source.

COMPARISON: MOBILE VS. STATIONARY PALLET WRAPPERS

Mobile Pallet Wrappers
Handle-IT Model 800 Pallet Wrapping Machine
Stationary Pallet wrappers

Key Differences and Similarities

Comparing mobile and stationary pallet wrappers can help you understand which option suits your specific needs. Stationary machines are typically more robust and offer higher load capacities, while mobile pallet wrappers excel in terms of flexibility and adaptability.

Which Option is Best for Your Business?

The choice between mobile and stationary pallet wrappers ultimately depends on your unique packaging requirements and workflow. Analyze factors such as space availability, load capacity, and the need for flexibility to make an informed decision.

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Tips for Optimizing Mobile Pallet Wrapping

Proper Training and Safety Measures: Ensure that operators receive comprehensive training on using mobile pallet wrappers safely and efficiently. Implement safety protocols to prevent accidents and injuries during the wrapping process.

Regular Maintenance and Inspections: Schedule regular maintenance checks for your mobile pallet wrapping machine to identify and address any potential issues promptly. Regular inspections can help prolong the machine’s lifespan and maintain consistent wrapping quality.

The Future of Mobile Pallet Wrapping Technology

As the logistics and packaging industries continue to evolve, mobile pallet wrapping technology is likely to see further advancements. Innovations may focus on improving battery efficiency, increasing load capacity, and incorporating smart features like automated wrapping adjustments and integration with warehouse management systems.

Have a question about equipment or service?
Just give us a call or send us a message with the form below. One of our customer service representatives would be happy to help you with whatever you need.
Impak Packaging Gertex Group Logo
Impak Packaging

400 Flint Rd.
North York, Ontario
M3J 2J4
Phone: 416-299-0960
Fax: 416-299-0961
Email: [email protected]

Inquiries
[email protected]

416-299-0960

Parts and Service
[email protected]

416-299-0960

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