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IN Automation

Everything about bundle wrappers

If you’re searching for a cost-effective way and aesthetic look to wrap your products, Bundle Wrappers, also known as Sleeve Wrappers, offer a brilliant solution. 

These machines are designed to bundle products together, such as bottles, cans, and boxes, and then apply a protective sleeve or film around them. They are commonly used in industries such as food and beverage, pharmaceuticals, and logistics to enhance the efficiency of packaging processes. 

How Do Bundle Wrappers Work?

product grouping
Bundle wrappers operate by conveying products into the packaging area, where they are grouped into bundles.
forming bundles
The machine then applies a shrink film, creating a protective sleeve around the bundled products. Then it seals the edges of the film together to create a pouch around the product.
The bundle goes through a shrink tunnel to ensure the containment with intense heating. The film gets compressed and attached to the bundle of product and strengthened while cooling down.

ways to wrap with bundle wrappers

Bundle wrappers offer versatility in achieving various packaging aesthetics based on your preferences. Before investing in a bundle wrapper, it’s essential to consider three primary packaging options and which one you prefer the most.

Shrink Wrapping with Tray

Bundle wrapped cans with tray

Bundle wrappers can wrap either the bundle on the tray or the bundle by itself.

Shrink Wrapping Without Tray

Bundled Wrapped bottles without tray

The machine can create bullet holes on the side for easier gripping of the bundle, or it can provide a full closure without any holes.

With Printed or Regular Film

Coca-Cola bottles shrink wrapped with Cryovac
Bundle wrapped bottles in a printed film
Printed film featuring a company logo or custom design is available, although clear film is the most commonly used option.

Benefits of Bundle Wrappers

Enhanced Efficiency
These machines are designed for speed and efficiency. They can significantly accelerate your packaging processes, saving you time and labor costs.
Product Protection
The protective sleeves applied by these wrappers safeguard products from dust, moisture, and potential damage during storage and transportation. 
Cost-Effective Packaging
Bundle Wrappers and Sleeve Wrappers are known for reducing packaging material usage and minimizing waste. They are eco-friendly and budget friendly. 
Customization
One size does not fit all in the world of packaging. Bundle Wrappers and Sleeve Wrappers can be tailored to accommodate various product sizes and shapes, ensuring a snug fit for each bundle. It is easily adjustable to different settings. 

Bundle wrappers recommendations

Impak MB3216 Bundle Wrapper Side

IMPAK MB3216

good

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A reasonable manual shrink sleeving/bundle wrapping machine
SMI BP800AS Sleeve Wrapper

SMI BP800AS

better

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A versatile shrink sleeving/bundle wrapping machine

SMI XP650 ASX Sleeve Wrapper

SMI XP650

best

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An automatic overlap wrapper designed for high-speed shrink sleeving/bundle wrapping with printed film registration capabilities

IMPAK MB3216

A reasonable manual shrink sleeving/bundle wrapping machine

 The perfect entry level manual Bundle Wrapper

No Compressed Air Required

Tunnel Opening: 32” W x 16” H.

All-in-One System – Wraps and Shrinks

SMI BP800AS

A versatile automatic shrink sleeving/bundle wrapping machine

Suitable for packing glass and PET bottles, cans, boxes, trays, jars, and cartons of various sizes in different pack collations.

Used in industries like beverages, food, chemicals, wine and spirits, cosmetics, detergents, wood, textile, and graphics

The AS Model includes an optional Infeed Conveyor System and pushdown wipers.

SMI XP650

A high-speed automatic overlap shrink sleeving/bundle wrapper

Versatile machine for packing glass and PET bottles, cans, boxes, trays, jars, and cartons of various sizes.

Suitable for the food industry and complies with FDA, UE, and USDA standards for products in direct contact with food.

Features a stainless-steel frame and FDA-compliant conveyor.

Capable of registering print

get a bundle wrapper consultation today!

Key Features to Consider

1. Film Type

Consider how thick the Shrink film should be and width of it. The poly shrink film is used for bundle wrappers. Various thickness options are available, ranging from 1 mil to 4 mil, allowing you to choose the desired thickness for your needs. You can select a thickness depending on the weight of the bundle you want to wrap. The most common shrink film is 2.5 mil which is the LCBO requirement for tall can cases.

The width of the shrink film should be chosen to adequately cover the entire bundle. Measure the dimensions of your bundle and ensure the film’s width can comfortably accommodate it. 

2. Speed and Capacity

Think about how many bundles you intend to produce in an hour. Understanding your desired production rate will help you select a machine that can meet your output goals efficiently. Determine how many products will be packed in one bundle and the weight of the bundle. It is crucial in assessing the machine’s capability to handle the necessary volume. 

3. Automation Level

Evaluate the level of automation you need, ranging from manual to fully automatic Bundle Wrappers. The choice of automation level should align with your production volume, the level of operator involvement you prefer, and the overall efficiency you aim to achieve in your packaging process. 

4. Space and Energy Efficiency

Determine the available space in your facility and choose a machine that fits seamlessly. Additionally, opt for energy-efficient models to reduce operational costs. 

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Gallery

Take a glimpse at some of the incredible products produced by our clients' products

FAQ

Most Frequent Questions and Answers

Impak MB3216 Bundle Wrapper

Yes, most Bundle Wrappers are designed for seamless integration into existing production lines, improving overall efficiency.

Yes, there are biodegradable and recyclable shrink films available that can be used with Bundle Wrappers, promoting environmentally friendly packaging practices.

Absolutely, Bundle Wrappers can be adjusted to handle delicate products with care, ensuring they remain intact during packaging.

Yes, there are fully automatic Bundle Wrappers designed for high-speed and high-volume production to meet the demands of various industries.

Have a question about equipment or service?
Just give us a call or send us a message with the form below. One of our customer service representatives would be happy to help you with whatever you need.
Impak Packaging Gertex Group Logo
Impak Packaging Systems Inc.

400 Flint Rd.
North York, Ontario
M3J 2J4
Phone: 416-299-0960
Fax: 416-299-0961
Email: [email protected]

Inquiries
[email protected]

416-299-0960

Parts and Service
[email protected]

416-299-0960

IN Automation

Stretch Wrapper Preventative Maintenance

If you just purchased a stretch wrapper or it has been 10 years of using it, nothing is more frustrating than breakdown of the machine. The breakdown results in costly downtime and additional cost of servicing fee for a technician to investigate and fix the issue. To prevent unexpected problems to occur, you should take some time to maintain your machine. Now you might say, how? I am not a machine engineer. Don’t worry, with a little bit of attention, you might save yourself from machine breakdown. Let’s dive into the step-by-step process to keep the stretch wrapper running smoothly.

Step-by-Step Process for Maintenance Day

Creating a regular maintenance plan is the first step toward ensuring the longevity and efficiency of your stretch wrapper. By proactively maintaining the machine, you can prevent costly downtime and expense. Let’s dive into the step-by-step breakdown of what your maintenance day should look like. 

1. Preparation

Unplug the machine from the power outlet and clean out any debris from around and under the pallet wrapping machine. Over time, pieces of stretch film, chips of wood from pallets, and trash will be underneath the machine.

2. Visual Inspections

Start by conducting regular visual inspections. Examine all components of the stretch wrapper, including rollers, belts, and the turntable, for signs of wear and tear. Cracks, fraying, or loose parts can lead to issues, so replace any damaged components promptly to prevent breakdowns.

3. Cleaning

Keep the stretch wrapper clean from debris, dust, and residue. Especially focus on cleaning the sensors and prestrech rollers. Dirty photocells or sensors can lead to improperly wrapped loads and dirty rollers can lead to reduces tackiness and increase in film usage.
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4. Lubrication

Proper lubrication of moving parts, including bearings, bushings is essential. This is because insufficient lubrication can lead to increased machine temperature and a higher energy demand for its operation. However, avoid over-lubricating as it can cause the grease to splatter and accumulate on other parts. To determine the right lubrication type and schedule, refer to your equipment’s manual.

5. Calibration

Ensure that your stretch wrapper is correctly calibrated to apply the right amount of tension to the stretch film based on the type and size of the load. Improper tension can result in product damage or inefficient wrapping. After all the process above, plug in the machine and perform a test wrap.

6. Documentation of Procedures

Maintain a detailed record of maintenance procedures and schedules. This documentation ensures that maintenance tasks are carried out consistently and enables quick troubleshooting when issues arise.

frequent asked Questions

How often should we maintain the stretch wrapper?

It’s recommended to perform routine maintenance every 3 to 6 months, depending on your usage. For some parts, it also depends on the model you purchased. Talk to your machine manufacturer or service provider for more detailed instruction.

Are there any indicators that my stretch wrapper needs maintenance?

Yes, signs like unusual noises, reduced wrapping quality, or visible wear and tear are indicators that maintenance is needed. But if the issue occurs even after the checkup, it’s best to consult a professional technician.

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our preventative maintenance program

Common Issues and Trouble-shooting

Even with regular maintenance, issues may still arise. Here are some common problems and their solutions.

1. Wrinkled Film

If your stretch film appears wrinkled or loose, check the film tension settings and adjust accordingly.

2. Film Breaks

Film breaks can disrupt operations. Inspect the film roll for any defects and ensure it’s loaded correctly.

3. Unstable Loads

If your pallet loads are unstable, it could be due to inadequate film application. Reevaluate the wrapping patterns and settings. 

Out of all issues, neglecting routine maintenance and improper film tension settings are the most common causes of breakdowns.
Handle-IT Model 800 Semi-Automatic Pallet Wrapper Film Carriage
Have a question about equipment or service?
Just give us a call or send us a message with the form below. One of our customer service representatives would be happy to help you with whatever you need.
Impak Packaging Gertex Group Logo
Impak Packaging

400 Flint Rd.
North York, Ontario
M3J 2J4
Phone: 416-299-0960
Fax: 416-299-0961
Email: [email protected]

Inquiries
[email protected]

416-299-0960

Parts and Service
[email protected]

416-299-0960

IN Automation

Types of Stretch Wrappers:
Turntable, Rotary Arm, Orbital, and Mobile

In the world of packaging and logistics, the use of stretch wrappers can be a game changer to your business. It makes work easier for the warehouse workers and has better containment while saving cost. If you are thinking about purchasing stretch wrappers for your business, you should know about the types of stretch wrapper to figure out which stretch wrapper suits you the most. 

How Many Types of Stretch Wrappers are Available?

There are four types of stretch wrappers: the turntable wrapper, rotary arm wrapper, orbital wrapper, and mobile wrapper. Each of these options comes with its distinctive features and advantages. Understanding these differences will help you choose the one that best fits your specific requirements. We offer a diverse selection of Stretch wrappers from renowned brands such as Fox, Handle-it, Wulftec, Barren, and Highlight.

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If you’re in search of your perfect fit stretch wrapper at a competitive price, don’t hesitate to reach out to our team of packaging experts. We offer a diverse selection of stretch wrappers from renowned brands such as Fox, Wulftec, Handleit, Berran, and Highlight.

4 types of Stretch wrappers

Turntable Wrapper

Turntable Stretch Wrappers are the most commonly used machines in the packaging industry. They are known for their versatility and ability to handle a wide range of pallet sizes and weights. The main feature of a turntable stretch wrapper is its rotating platform. This 360-degree rotation ensures even and consistent wrapping.

One of the key advantages of turntable stretch wrappers is their efficiency. They can wrap pallets quickly, making them suitable for high-volume operations. Moreover, they are relatively compact, which means they require smaller floor space compared to others. You can read more of the best all-around turntable wrapper here.

Recommended for almost every situation when loads do not exceed the maximum weight or length of the turntable wrapper machine. It can wrap 1-40 loads per hour.

Rotary Arm Wrapper

Rotary Arm Stretch Wrappers are ideal for situations where stability is of utmost importance. These machines are designed to wrap unstable or exceptionally heavy loads. Rotary arm machines do not require the pallet to rotate. Instead, the wrapping arm moves around the stationary pallet.

One of the notable advantages of rotary arm stretch wrappers is their ability to handle delicate or irregularly shaped loads. They offer precise control over the wrapping process, ensuring that the film is applied securely with great containment of the products.

Recommended for heavy loads which are hard to put on a turntable wrapper. It might need more space for installation and can wrap 1-50 loads per hour.

Orbital or Ringer wrapper

Orbital Stretch Wrappers are a unique solution for irregular shaped products. These machines are specifically designed to wrap products that cannot be rotated or are too long to make them stand. Orbital wrappers utilize a horizontal ring that revolves around the product, applying the stretch film as it moves.

The key advantage of orbital stretch wrappers is their versatility in handling long and irregularly shaped objects. They are commonly used in industries such as lumber, piping, and textiles, where traditional stretch wrappers may not be suitable.

Recommended for long dimensions or irregular shaped products that are hard to make stand, such as furniture, metals, and piping. It can wrap 1-60 loads per hour.

Mobile wrapper

Mobile Stretch Wrappers are ideal for wrapping long heavy, or unstable pallets. These machines are equipped with
wheels, allowing them to be easily moved to different locations within a warehouse or facility. They work well for limited space applications or businesses with changing packaging needs.

One of the advantages of mobile stretch wrappers is their convenience. They can be quickly transported to where the pallets are, reducing the need for pallets to be moved to a designated wrapping station. They can be conveniently stored in corners while recharging their battery, making them space-efficient.

Recommended for smaller workspaces with heavy or unstable
loads. It can wrap 200 pallet loads on a single charge and wrap up to 30 loads per hour.

The level of automation

Another factor you need to consider when choosing the stretch wrapper is the level of automation the machine offers. There are three types of automation: Automatic, Semi-automatic, and Manual. Once you determine which type of wrapper suits you the best, it is time for you to select how much automated machine you need.

What is the main difference between models?

Manual Wrapper

With a manual wrapper, the operator places the loads on the wrapping machine. To start and control the speed of the wrapping process, the operator typically uses a pedal or a gear to manually rotate the table or operate the ring.

Semi-Automatic Wrapper

The operator loads the products onto the wrapper and then manually connect the wrapping material to the load. After this, the operator initiates the wrapping process by hitting the start button on the control system. When the wrapping is finished, the pallet requires manual unloading from the workstation.

Fully automatic wrapper

With a fully automatic wrapper, the process is entirely automated from the beginning of the line. It automatically feeds the pallet into the wrapping zone, where it is wrapped according to the settings configured in the control system. Once the wrapping is completed, the pallet is conveyed to the end of the line without manual intervention.

Each of these automation levels is suited to different operational requirements. Just don’t forget the higher the automation is, higher the price is. Your choice should align with your specific needs, considering factors such as the volume of pallets to be wrapped, the level of operator involvement you prefer, and the efficiency goals of your packaging process.

conclusion

FOX FPS 3000 Automatic Orbital Pallet Wrapper

After reading this article, you should have a basic understanding of the various types of stretch wrappers currently on the market. You may have an idea of the type of stretch wrapper you want. However, when it comes to determining the right brand, specific model, and model options that best suit your needs, it often involves hours of research into each model’s specifications.

While you can delve into researching by digging our content, there is a faster and easier way to get this done. You can reach out to our packaging experts and benefit from a free consultation. We understand the value of your time and are here to simplify your decision-making process. Don’t hesitate to contact our packaging experts. We’re here to help you find the perfect stretch wrapper solution tailored to your specific needs and preferences.

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Have a question about equipment or service?
Just give us a call or send us a message with the form below. One of our customer service representatives would be happy to help you with whatever you need.
Impak Packaging Gertex Group Logo
Impak Packaging

400 Flint Rd.
North York, Ontario
M3J 2J4
Phone: 416-299-0960
Fax: 416-299-0961
Email: [email protected]

Inquiries
[email protected]

416-299-0960

Parts and Service
[email protected]

416-299-0960

IN Automation

Case sealer buying guide

The rising cost of labor, frequent employee turnover, and the demand for increased production speed are driving companies to embrace automation. The great news is that automation technology has advanced, leading to a substantial increase in efficiency.

Businesses sealing more than 1,000 boxes per week would want to consider using a case sealer. Based on a rough estimate, your savings on material and labor will exceed your initial investment in less than two years, all while relieving the stress of managing workers to maintain packaging quality.

what is a case sealer machine?

Case Sealers are used to seal the bottom and/or top of corrugated boxes with pressure sensitive tape providing secure sealing for the products within. They offer gap-free, tight top flap tape sealing. For an entry level case sealer, the operator closes the bottom flaps of the box, loads the box at the entrance of the case sealer, then pushes the box into the case sealer. The case sealer then automatically applies tape for the closure. Case Sealers are durable, easy to use and virtually maintenance free. There are four types of case sealers: uniform manual, uniform automatic, random manual and random automatic. Detailed explanations for each will follow.

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