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Value Palletizer

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SMALLEST FOOTPRINT IN MARKET

Robotic palletizing has become an increasingly accepted alternative to traditional layer palletizing, but the solution is not without challenges. Typical generic robotic palletizers experiences limits on products that can be handled, performance issues with deviations in product uniformity, special training to handle complexities of robot programming, large footprint, custom integration, and the expense of support. All these shortcomings are eliminated with the robotic palletizer. Every product type, including case, bag, tray, trayless, open top, lidded, overwrapped or unwrapped, bundles, nested, display pack, totes, and more.

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Key Features

SMALLEST FOOTPRINT AVAILABLE FOR AUTOMATIC PALLETIZING

89” wide by 129” long.

MODULAR DESIGN

Configurable to fit in nearly any space. Three load exit or entrance sides are available for standard manual pallet jack handling of loads.

EASYSTACK® SOFTWARE

TopTier palletizers can build any pallet pattern, with up to 99 patterns stored and instantly accessible. End users can easily create new patterns using the HMI touch screen common to both conventional and robotic models.

ALLEN BRADLEY CONTROLS

Higher speed configurations PLC’s and VFD’s.

Overview

SAFETY FIRST

TopTier’s robotic palletizers are a fully integrated purpose built palletizing solution, as opposed to an assembly of a robot, guarding, end of arm tooling with separate controls. Each frame element is an integral part of a Category 3 PLd controlled entrance safety enclosure. 100% bottom supporting row build and pick and place systems are integrated into the frame structure, including Allen Bradley controls. Safety is not an accessory. The integrated safety system with controlled entrance protocols prevent hazard until the safety system affirms safe conditions exist.

BOTTOM SUPPORT

Limitations of nearly all robotic pick to pallet solutions are products being palletized must be suitable for vacuum top picking with rate potential limited due to single case pick to pallet cycles. TopTier’s robotic models have overcome such limitations combining patented row building technology with an Allen Bradley servo-controlled row pick and place solution where product is 100% bottom supported until deposited on load. The resulting solution achieves higher rates, can handle nearly any product, and is delivered 100% assembled ready for work in the smallest and most configurable footprint available.

Specs

Rates

10-12 cases per minute

Minimum Case Dimension

5″

Maximum Case Dimension

24″

Maximum Case Height

18″

Maximum Case Weight

200lbs

Minimum Layer Dimension

38″

Maximum Layer Dimension

50″

Standard Load Height

84″

Footprint

89″ x 129″

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